How to Boost Durability: The Complete Guide to Floor Grinding for Long-Lasting Results

 Floor Grinding is a process that removes layers of adhesives, paint, sealants, and laitance (a weak layer of cement and aggregate fines) from the concrete surface to create a smooth, workable substrate for new floor coatings. The resulting floor can be finished in a variety of ways, from bare concrete to a high-sheen epoxy or polyurethane finish.

 Floor is the key to a successful project

A properly prepared concrete floor is the key to a successful project and delivering a polished surface that meets or exceeds a client’s expectations. It is critical to visit the site before starting any project, assess what’s currently adhered to the concrete, understand how the concrete has been used to date and determine the desired outcome of the job.

Epoxy coatings can be added to the surface

Once these are established, contractors will be able to choose the right machine and tooling for the job at hand. For example, commercial concrete and epoxy coatings can be added to the surface during the grinding process but these will add cost and aren’t always necessary for floor restoration projects.

 Wet grinding uses water to lubricate

Contractors can grind floors using a wet or dry technique. Wet grinding uses water to lubricate the diamond disc and reduce dust exposure. The water also helps to prevent the diamonds from overheating, which can damage or dull them. Dry grinding doesn’t use any water and therefore produces a lot of dust which must be contained using a vacuum attachment.

Type of grinder chosen

The type of grinder chosen will depend on the size and type of job. Larger jobs will often require a walk-behind or ride-on machine that can handle the weight of the grinder and the size of the diamond pad. For small jobs, a smaller handheld unit may be sufficient.

 Good quality grinder will include a heavy body

A good quality Floor Grinding will include a heavy body and robust segments to ensure it can withstand the stresses of high-pressure grinding. The segments are often made from a special ceramic material and the body is designed to be strong enough to support the pressure of the wheel and avoid breaking. For particularly tough applications, tools can be fitted with a half-moon PCD segment which has an extra thick, robust body and is designed to cut through laminated flooring or a thick membrane coat.

Conclusion

Grinding can be used in a variety of environments, but it’s particularly popular in warehouses and other commercial spaces. These spaces are frequently used and the surfaces need to be able to withstand a lot of abuse. When they become pitted or need their coating reworked, it is important to have a professional team on hand to get the job done right. By using a concrete grinder, these problems can be fixed quickly and efficiently. The results will be an attractive and functional workplace that will save time and money for the business.